14 Roll Mills: MMC utilizes 14 roll mills in their roll forming process, which provides a high level of precision and control in shaping metals. This setup allows for complex profiles and consistent cross-sectional shapes.
1.5" to 3.0" Roll Shaft Diameter: The range of roll shaft diameters from 1.5 inches to 3.0 inches provides versatility in handling various material thicknesses and widths. This allows MMC to cater to a wide range of roll forming requirements.
8 to 21 Passes: MMC’s capability to perform 8 to 21 passes in roll forming indicates their ability to achieve intricate and precise shaping of materials. Multiple passes allow for gradual and controlled deformation, leading to high-quality profiles.
Constant Sweep: The constant sweep capability implies MMC's expertise in creating parts with a consistent curvature or bend. This is essential for components that require uniform arching or bending along their length.
Pre-Pierce: Pre-piercing is a process where holes or cutouts are made in the material before it undergoes roll forming. This allows for precise positioning and alignment of features in the final product.
Cutoff and Notch: MMC can perform cutoff and notching operations, which are essential for creating custom lengths and features in the roll-formed products. This adds to the customization possibilities in the final output.
Offline Fabrication and Assembly: This capability indicates that MMC can handle additional fabrication and assembly processes apart from roll forming. It means they can deliver more complete and complex assemblies, adding value beyond basic roll forming.
Long Length & Critical Finish Specialists: MMC specializes in handling long-length materials and achieving critical finishes. This is crucial for applications where the aesthetics and surface quality of the roll-formed products are as important as their structural integrity.
Process Limitations
MMC only specializes in roll forming. At this time, we do not offer ring rolling, thread rolling, or tube/pipe rolling. We have a minimum requirement of 10,000 linear feet for roll forming orders and will not accept orders under this limit. Roll forming is designed for continuous production, and the initial setup, including tooling production, takes time and can quickly become costly for shorter runs. If you have a short-volume order, we recommend finding a manufacturer specializing in press brake forming.
Ready to get started?
Have a question? Reach out and speak with one of our professionals.
